Self-supported arch roofing · Kochi, Kerala

A RoofWithout Truss

Stronger by design. Built to last.

Clear-span arch roofs from 1 to 36 metres, made from premium pre-coated Galvalume steel and held up by their own curved shape. No trusses, no columns in the way, no nuts and bolts on the roof.

ISO 9001:2015 Certified quality management
Truss-less arch roof over a building courtyard by iRoofing
36 mClear span,
no trusses
12 hrsfor about
10,000 sq ft
12+Years of experience
1,000+Projects completed
3 Lakh+Sq ft roofed
3Countries: India · UAE · Qatar
About us

Innovative roofing for strength, beauty and durability

iRoofing Enterprises is a trusted name in truss-less, self-supported arch roofing, and has been delivering innovative roofing solutions for more than 12 years. We design and build clear-span roofing systems that combine strength, durability and architectural appeal without conventional trusses.

Backed by experienced engineers, skilled craftsmen, premium Galvalume steel and a commitment to quality, we have completed more than 1,000 projects for homes, businesses, institutions and government clients. Our head office is in Kochi, Kerala, and we have sister concerns in India, the UAE and Qatar.

Truss-less technology
High-strength structures
Fast & efficient
Low maintenance, long lasting
Standard models

Choose your roof

Eight proven designs for car porches, parking, courtyards and large commercial spaces. We can also customise the span, height, shape and finish.

How it works

Held up by its own shape

Profiled roofing sheets are fixed directly to the supporting structure at the sides. Their curved shape gives the roof its strength and stability, so no steel truss is needed.

Cutting Galvalume coil

Cutting

Pre-coated Galvalume coil is cut to the exact panel length.

Panel curving machine

Curving

Each panel is profiled and curved to the designed arch radius.

Seaming machine joining panels

Sewing

Panels are interlocked with a seaming machine, without holes or bolts.

Assembled arch being lifted

Assembling

Sections are lifted into place and fixed to the beams at the sides.

Technology, design & installation

  • Self-supported system based on the arch principle.
  • Design and engineering software for every project.
  • High-grade pre-coated Galvalume steel, PPGL or aluminium as raw material.
  • Imported, trailer-mounted forming machines travel to your site, so panels are made and installed at the same time.
  • Installation speed of around 10,000 sq ft in 12 hours.
  • Complete service: drawings, trained crews, project management and after-sales support.

Profile sizes

30 cmfor 1 – 7 m span
70 cmfor 7 – 20 m span
60 cmfor 20 – 36 m span

Beam options

  • RCC gutter beam
  • Structural steel beam
  • V-gutter made of MS HR sheet
Elevation drawing of commercial truss-less arch roof
Commercial model: elevation
Section drawing of car porch arch roof
Car porch model: section
Advantages

Why build without a truss?

You save time and money without giving up strength or durability.

Tailored designCustom span, height, shape and finish.
Material optionsA range of sheets, thicknesses, colours and coatings.
Functional featuresVentilators, insulation, skylights, gutters and rainwater systems.
ApplicationsIndustrial, commercial, institutional, sports, parking and warehouses.
Our projects

Roofs we have built

From home car porches to school courtyards, churches, swimming pools and warehouses across Kerala.

On site

Watch a roof go up

Our mobile forming unit and crew at work on a project in Palakkad.

Raw material

Built from premium steel

Sheet brandsBhushan, Tata, JSW, Dongkuk
MaterialHigh-grade pre-coated Galvalume
Thickness0.6 mm – 1.65 mm
CoatingRMP or SMP
Material strength300 – 350 MPa
Alloy composition55% Al + 43.5% Zn + 1.5% Si
Coating mass150 g/m²
Coil width0.914 m
Panel width0.31 m – 0.71 m
Preferred fastenersHILTI
Certified

Quality you can check

ISO 9001:2015 certificate of iRoofing Enterprises
ISO 9001:2015
Mill test certificate for roofing steel
Mill test certificate
Leak-proof interlocking joint diagram
Leak-proof interlock
Solar panels mounted on arch roof
Solar-panel ready
FAQ

Common questions

Why are iRoofing roofs quieter in the rain?
The curved surface deflects and spreads sound waves instead of sending them straight down. The arch also spreads loads evenly, which cuts down vibration through the structure. Inside, the curve scatters sound, so there are fewer echoes in large open spaces.
Do the roofs keep the building cooler?
Yes. Most iRoofing sheets are white with reflective coatings and a high Solar Reflectance Index, so they reflect much of the sun's heat. Thicker sheets also slow heat transfer into the building, which keeps indoor temperatures steadier and can reduce air-conditioning costs.
Are the roofs really leak-proof?
The panels are joined with an interlocking seam instead of screws and holes.
  • Tight seals and overlapping joints keep water out.
  • The interlock holds sheets firmly against wind uplift.
  • Joints can move slightly with heat without opening up.
  • Sheets line up accurately, so there are no gaps from misalignment.
How do arch roofs handle strong wind?
The aerodynamic curve lets wind flow smoothly over the roof, spreads wind loads along the whole arch, and reduces uplift. The continuous curve also dampens vibration, which helps the roof last longer. Our designs aim to exceed local building-code requirements.
Can I fix solar panels on the roof?
Yes. Our certified installers assess the roof structure and provide custom mounting so the panels capture sunlight well and the roof stays intact.
Can you add ceilings, AC ducts or gutters?
Yes. We fit roof hangers for gutters, downspouts and other attachments, and we work with HVAC specialists to integrate AC ducts and ceilings.
Are the sheets pre-painted?
Yes. We use pre-painted sheets with durable RMP or SMP coatings, so no painting is needed on site and the colour lasts with little maintenance.
How big can the span be?
Our self-supported arch roofs span from 1 m up to 36 m with no columns in between. Standard car-porch models span 3 to 6 m, and length is usually unlimited.
Our major clients

Trusted by institutions across Kerala

Government

Kochi Metro Rail, Airports Authority of India, GAIL, Indian Railways, Central University of Kerala, Kerala PWD and Department of Education.

Companies

Asset Homes, Tulsi, Hi-Lite Builders, Olive Builders, Amphenol FCI, CUMI, Süd-Chemie, KSE and Indian Sports Centre.

Education

Kodaikanal International School, Garden City University, Holy Innocents Public School and many more.

Healthcare

Lisie Hospital, Caritas, Unity Hospital, N.S. Co-operative Hospital and others.

Logos of iRoofing's major clients
Contact us

Let's plan your roof

Tell us about your space. We'll suggest the right model and send you a quotation.

Head officeKochi (Cochin), Kerala, India
PresenceIndia · UAE · Qatar

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